能自动配比的乳化液泵站设计

论文编号:JX265 所有图纸,外文翻译。论文字数:31030.页数:99

摘  要

乳化液泵站是用来向综采工作面液压支架或高档普采工作面单体液压支柱等输送高压乳化液的设备，是机械化采媒工作面的主要装备之一。它是一种把机械能转变为液压能的能量转换装置。所以说，乳化液泵站是液压支架的动力源，它的好坏直接影响着液压支架的工作性能和使用效果。在实际工程中常用的液压泵有齿轮泵、叶片泵、螺杆泵和柱塞泵。其中柱塞泵是可以得到高压力、大流量的泵型之一。
论述了乳化液浓度自动配比的意义,针对目前的配比方法,根据理论分析和试验研究的基础上,提出了一种能满足液压支架等设备使用要求的新型乳化液自动配比装置。随着煤矿对乳化液浓度的要求提高，以及提高生产率的要求，以前的人工配液的方式已经不能满足实际生产的需求了，本装置就是为此而设计的。
总之，这套装置能很好的完成配比和及时补充乳化液的要求，对乳化液泵站及整个液压系统的正常工作起到了很好的保障作用。
关键词： 乳化液泵站； 配比浓度； 自动配比

ABSTRACT

It was mechanization pluck intermediary working face 'mostly fitted among out that emulsion pump station.The equip ment of the emulsion pump station be intended to put together pluck working face hydraulic support or top grade universal pluck working face monomer hydraulic prop wait transportation High Voltage solution. it was a sort of do with mechanical energy translate hydraulic energy 'energy conversion device.So said，emulsion pump station is hydraulic support' power supply，its stand or fall direct influence  hydraulic support double-shift work performance and validate fruit. Hgdraulic pumps has gear pump, vane pump, screw pump and piston pump are often used in practical using, and among of which piston pump is one type of pumps with higher pressure and larger delivery.
The article discusses the meaning of automatic formulating of emulsion concent ration , int roduces a new emulsion automatic formulating device satisfying the requirement s of equipment such as hydraulic supports in view of the present formulating methods and on the basis of theoretical analysis and experimental studies. The demand for improving and boosting productivity with the requisition for density of the emulsion of the colliery, the artificial way to mix the liquid in the past can’t already meet the demand produced actually, this device is designed for this.
In a word, the completion maching and supplementing the demand for the emulsion in time that this set of devices can be very good, play a very good guarantee arrivesing role to the normal work of the pump station of the emulsion and the whole hydranlic pressure system.
Keywords： emulsion pump station; compounding concentration; automatic formulating.

目    录

1 概论 .................................................................1
1.1课题背景 ............................................................3
1.2乳化液泵站的基本组成及作用 ..........................................3
1.3乳化液泵的工作原理 ..................................................3
1.4自动配比 ............................................................5
1.4.1配比浓度 ..........................................................5
1.4.2自动配比工作原理 ..................................................6
1.5乳化液泵站的发展趋势 ................................................8
2 总体结构的方案论证................................................... 8
2.1立式泵体与卧式泵体的论证比选........................................ 8
2.2活塞泵与柱塞泵论证比选 ..............................................9
2.3联数、缸数的确定.................................................... 9
2.4液缸体结构型式的论证比选............................................ 10
2.5传动端结构型式选择.................................................. 11
3 主要参数设计......................................................... 12
3.1泵体参数计算........................................................ 12
3.2原动机的选择........................................................ 14
3.3运动与动力参数计算.................................................. 15
4 减速装置的计算 .......................................................16
4.1齿轮的设计.......................................................... 16
4.1.1选择齿轮材料，确定许用应力 ........................................16
4.1.2按照齿面接触疲劳强度计算 ..........................................17
4.1.3齿根弯曲疲劳强度校核计算.......................................... 21
4.1.4齿轮的基本几何参数 ................................................22
4.2齿轮轴的结构设计及强度计算 ..........................................24
4.2.1计算作用在齿轮上的力：............................................ 24
4.2.2初步估算轴的直径：................................................ 24
4.2.3齿轮轴的结构设计 ..................................................25
4.2.4齿轮轴的强度校核.................................................. 26
4.2.5齿轮轴轴承寿命计算................................................ 30
5 液力端主要零部件的设计 ...............................................31
5.1液缸体的设计计算.................................................... 31
5.2 泵阀的设计......................................................... 32
5.3柱塞的结构尺寸 ......................................................35
6 动力计算............................................................. 36
6.1曲柄连杆机构的受力分析.............................................. 36
6.2往复泵基础的振动形式 ................................................38
6.3三联单作用曲柄连杆往复泵的挠力载荷.................................. 38
7 传动端主要零、部件设计 ...............................................39
7.1机体的结构设计...................................................... 39
7.2曲轴的结构设计 ......................................................42
7.2.1主要尺寸的初步确定 ................................................44
7.2.2曲轴的静强度校核 ..................................................46
7.3主轴承寿命计算...................................................... 60
7.4连杆的结构设计...................................................... 61
7.4.1确定连杆的主要尺寸................................................ 62
7.4.2 连杆大头轴瓦的计算 ...............................................67
7.4.3连杆的强度及稳定性校核 ............................................70
7.5十字头的结构设计.................................................... 77
7.5.1确定十字头主要尺寸： ..............................................78
7.5.2十字头强度校核 ....................................................79
8 油箱的构造及附属装置................................................. 81
8.1油箱 ................................................................81
8.1.1油箱的选择........................................................ 81
8.1.2油箱容积的确定.................................................... 82
8.1.3油箱的结构设计.................................................... 82
8.2附属装置............................................................ 83
8.2.1附属装置组成 ......................................................83
8.2.2附属装置型号...................................................... 83
9 自动配比装置设计..................................................... 84
9.1喷射泵的尺寸计算 ....................................................85
9.2自动进液置设计...................................................... 86
10 乳化液泵的润滑...................................................... 87
10.1乳化液泵的润滑部位和润滑方式....................................... 87
10.1.1减速机构各润滑部位及润滑方式..................................... 88
结论................................................................... 89
参考文献............................................................... 90
翻译部分............................................................... 91
英文原文............................................................... 91
中文译文 ...............................................................96
致谢 ...................................................................100